Ring PCB, your PCB & PCBA Turnkey Solutions | Professional Circuit Manufacturing Expert
1.What Are Heavy Copper PCBs?
Heavy copper PCBs are also known as thick copper PCBs or power PCBs. They are unique due to their significantly thicker copper layers—typically ranging from 3 oz/ft² up to 20 oz/ft² or more. Standard PCBs typically have copper thicknesses of less than 2 oz/ft², so the enhanced current-carrying capacity of Heavy Copper PCBs makes them suitable for high-power applications.
2.Advantages of Heavy copper PCBs:
Improved Signal Integrity: High-frequency PCBs are designed to minimize signal loss and distortion, ensuring that data signals remain clear and accurate even at elevated frequencies. This is crucial for applications such as telecommunications and data transmission.
Lower Dielectric Loss: These PCBs utilize materials with low dielectric constants and loss tangents, which reduce energy loss during signal transmission. This enhances overall performance and efficiency, especially in high-speed and high-frequency environments.
High Thermal Stability: High-frequency materials can withstand elevated temperatures without degrading, making them suitable for demanding applications that generate significant heat. This property helps maintain the integrity and reliability of the PCB over time.
Precise Impedance Control: High-frequency PCBs enable precise control of impedance, which is critical for maintaining signal quality and minimizing reflections. This ensures optimal performance in RF and microwave applications.
Excellent EMC: High-frequency PCBs exhibit excellent electromagnetic compatibility (EMC) due to material characteristics that help minimize electromagnetic interference (EMI) and enhance signal integrity.
3.Technical Challenges in Multilayer PCB Manufacturing
Producing a 12-layer heavy copper PCB requires overcoming several engineering challenges:
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Thermal stress control: Thick copper increases thermal expansion forces during lamination.
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High aspect-ratio drilling: Achieving a 6:1 ratio while ensuring consistent plating inside vias.
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Layer alignment accuracy: Precise registration is critical for 12-layer stack-ups.
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Uniform copper plating: Maintaining plating thickness consistency in heavy copper designs.
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Advanced surface finishing (ENIG): Ensures excellent solderability and long-term oxidation resistance.
These challenges require mature manufacturing capabilities, strict process control, and premium materials.
3. Customizable Printed Circuit Board
Understanding diverse project needs, Ring PCB custom all kinds of PCB boards. Whether it’s adjusting layer structures, material selection, or form factors, we ensure the boards perfectly match your product requirements.
If you are interested in our Heavy copper PCB circuit boards, please provide your customized needs, we will complete the sample production within 3 working days, and complete mass production and delivery within 15 working days.
5.Applications of Heavy Copper PCBs
Heavy Copper PCBs are indispensable in applications where high current and enhanced thermal performance are essential. Some common applications include:
Automotive Electronics: Used in electric vehicles, power converters, and braking systems due to their high current handling.
Aerospace and Military Equipment: Essential for equipment where reliability and durability in extreme environments are required.
Power Supplies: Heavy Copper PCBs are ideal for uninterruptible power supplies (UPS) and other high-power devices that require stable power management.
Renewable Energy: Found in wind turbines and solar power systems, where high current capacity and durability are needed for efficient energy conversion.
Industrial Equipment: Used in heavy-duty machinery, motor controls, and power distribution units for efficient heat management and reliability.
At Ring PCB, we don’t just manufacture products—we deliver innovation. With all kinds of Boards, combined with our PCB, PCB Assembly, and turn-key services, we empower your projects to thrive. Whether you need prototyping or mass production, our expert team ensures top-quality results.
17 Years of Excellence | Self-Owned Factory | End-to-End Technical Support
Core Advantage 1: Advanced Engineering for Precision PCB Manufacturing
• High-Density Stack-Up: 2-48 layer boards with blind/buried vias, 3/3mil trace/spacing, ±7% impedance control, ideal for 5G, industrial control, medical devices, and automotive electronics.
• Smart Manufacturing: Self-owned facility equipped with LDI laser exposure, vacuum lamination, and flying probe testers, adhering to IPC-6012 Class 3 standards.
Core Advantage 2: Integrated PCBA Services | One-Stop Turnkey Solutions
✓ Full Assembly Support: PCB fabrication + component sourcing + SMT assembly + functional testing.
✓ DFM/DFA Optimization: Expert engineering team reduces design risks and BOM costs.
✓ Rigorous Quality Control: X-ray inspection, AOI testing, and 100% functional validation for zero-defect delivery.
Core Advantage 3: Self-Owned Factory with Full Supply Chain Control
✓ Vertical Integration: Raw material procurement, production, and testing fully managed in-house.
✓ Triple Quality Assurance : AOI + impedance testing + thermal cycling, defect rate <0.2% (industry average: <1%).
✓ Global Certifications: ISO9001, IATF16949 and RoHS compliance.
Ring PCB not only offers professional PCB manufacturing, but also offer PCBA service, including component sourcing and SMT service with Samsung functional machine.
One of our core strengths lies in our 8-stage lead-free reflow soldering and lead-free wave soldering capabilities at our Shenzhen factory. These advanced soldering processes ensure high-quality assembly while adhering to global environmental standards, such as ISO9001, IATF16949 ,RoHS compliance.
Please note:
All products in our store are processing customized services, please be sure to contact our professional customer service before placing an order to confirm the product details.
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Ring PCB Technology Co.,Limited is a professional PCB manufacturer with 17 years of history in China.
Our products are updated and upgraded every year and we specialize in all kinds of PCB making and PCBA customization services, If you are interested in our products, please tell us your requirements, we will help you to provide professional solutions, please contact us on line or E-mail to us info@ringpcb.com, and we will provide you with one-on-one service from our professional sales team.
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High-Reliability 12L Heavy Copper Multilayer PCB 4OZ Precision PCB Fabrication Images
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